Medallion Instrumentation Systems
Mold Design / Construction, Molding, & Abrasion-resistant / Anti-fog Coating of ATV Instrument Gage Cluster Lenses

Client Description

For over 35 years, Medallion has been a leading supplier of precision instrumentation, controllers, display systems and sensors. They have established a reputation as an innovative supplier with comprehensive concept development, design, prototype, testing and manufacturing capabilities. Their strategy is to work together with their customers in the On-Highway, Off-Highway, Recreational and Military markets, to develop leading edge products that expand both their styling and performance boundaries.

Medallion’s core competency in the development of electronics, mechanical design and styling is supported by their commitment to quality ISO 9001:2000, lean manufacturing, professional sales, application engineering and technical support; all focused toward delivering total customer satisfaction.

The Challenges

Medallion was selected to supply instrument gage clusters to one of the world’s premier ATV manufacturers with stringent quality requirements. As this part is readily visible to all riders and prospective buyers, the quality of the lens reflects directly on the ATV manufacturer and Medallion. Medallion’s challenge was to find a supplier that could perform all the following:

  • Design and build a plastic injection mold that could reliably produce this high volume part
  • Perform the injection molding of this optical lens
  • Provide both abrasion resistant coating and anti-fog coatings

The MXL Solution

Medallion chose MXL to answer all of the challenges described above based on our experience and reputation in the optical plastic industry, and our unique capability of providing end-to-end solutions consisting of any or all of the following:

  • Optically-correct tool design
  • Injection molding tool construction
  • Injection molding of polycarbonate
  • Flexibility in coating processes to utilize both dip and spray coating methodologies to meet their high volume requirements

MXL Industries, Inc. - 1764 Rohrerstown Road, Lancaster, PA 17601
Toll Free: 800.233-0159 - Local: 717.569.8711 - Fax: 717.569.8716 - Email: sales@mxl-industries.com